LlamasPuppets
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Muppet Eyes: What are they made of?
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Buck-Beaver
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Just a (minor) technical point, but Vacuum forming does not involve making a mould. Moulds are a negative impression of an object, from which you can cast a positive.
Vacuum forming involves taking a positive - like a shape you sculpt - and then forming another object over top of it. Vacuum forming a mould probably wouldn't work very well, but you're quite correct that it's a great way to duplicate a shape to make eyes.
