Due to feeling the pinch of the economic recession and the fact that my step son is OBSESSED with getting a Nintendo DS, I decided on the 19th to build him a puppet for Christmas. He's 9 and loves trying to fool around with my puppets, but his hands are little small for the full-sized puppets.
Let me tell you, this was the easiest and coolest build I've done in a long time. I thought I'd share a few of the things I did to beef up the construction for kids:
1. Use polar fleece. For a kid's puppet, polar fleece was fine. Like I said, durability was a lot more of a concern than hiding seams.
2. Shrink everything 10 80%. Luckily, I had patterns from the full-sized puppets that I could easily shrink down to 80%. This seemed like a good size for his littler hands -- and I was surprised how easily I could use it as well. I may shrink the next batch of puppets to this scale, simply because I have to build huge sets because the puppets take up so much of the screen.
3. Make the neck hole bigger. A kid's hand might be 80% the size of an adult hand, but yours isn't. Make sure that you can still operate it because kids will need a little instruction when they get started. Also, there's less likelihood that anyone will get their hands suck inside!
4. I machine showed practically everything. His seams are more noticeable than an Anton fleece version, but I'm more confident that he won't constantly pull a stitch while playing with it.
5. Don't use a foam body under-structure. I double lined a sleeve for the body. This made it a lot more durable and also made the size reduction to the neck less noticeable on the final puppet.
6. I ran a piece of rope from the arm rod, up through the arm and sewn into the body. I figured that the arms would probably take the brunt of the abuse, so the rope was another means of backing up the machine sewing.
We'll see how he likes it. Any more tips?